The main points of knitwear garment design


The garment design of knitwear is an important part of the organization of production. "Design, need to be good at materials, familiar with crafts, good at marketing, and understand customers" is the basis for producing excellent products.


Design, through the middle and lower reaches of the industrial chain, must determine the type of raw materials, fabric organization, etc. according to the raw material resources, quality characteristics, production conditions, equipment capabilities, popular colors in the sales area, trends in popular styles, and climate, market requirements, etc. Choose color matching and finishing methods to synthesize a unique product design. In the design, it needs to be integrated with raw material categories and production conditions as well as product trends. Factors such as labor productivity, production costs, and equipment production capacity balance should also be considered.


Since the Knitted Fabric itself has many characteristics and limitations, the following points must be considered when designing a knitted sweater:


First, the choice of raw yarn


First, we start by studying the properties of raw materials by selecting the type of raw materials and the combination specifications of the yarns. Considering whether the source of raw materials is rich, and understanding the color fastness, composition, twist, sample color, etc. of the yarn, what kind of products are suitable for the product, and cannot design products without objective conditions. The sample is so difficult to mass produce.


Second, combined with labor productivity


The design of the sweater is characterized by frequent changes in the texture of the fabric. Some of them also use manual transfer, crochet, etc. to obtain more flower shapes (such as twisted flowers, pick flowers or Jacquard) and fabric surface texture changes. Although this can increase the variety and aesthetics of the sweater , it greatly reduces the efficiency of the semi-automatic flat knitting machine, and also increases the labor intensity, and the output of the shift is very low. Therefore, comprehensive considerations such as raw materials, production plans, and production costs are required.


At the same time, the balance of production capacity of the front and rear equipment, the balance of production capacity between various sewing equipments in the future, and the full use and play of the characteristics and potential of the equipment. These factors must be carefully considered in product design, otherwise it will adversely affect normal production.


Third, grasp the economic benefits


In the design, according to the type of product, reasonable process should be arranged to achieve the highest economic benefit at the lowest cost. Such as acrylic knitted velvet into a shirt, the weight of a single piece is about 200-250 grams, with a single-sided flat needle or four flat idling, pumping structure, plus some simple flower-shaped decoration, novel style, the product can become beautiful, economical Affordable domestic products. High-grade raw materials should be carefully designed, workmanship, and special finishing to maximize the performance of high-grade raw materials and create higher value.


Fourth, join new technology and new technology


New techniques and new technologies should be fully utilized in product design, such as improving the appearance of the product, the inner quality of the woven finishing, and washing finishing. Another example is to replace the three-line overlock and the chain seam with a five-thread overlock at the time of stitching (sleeve), thereby simplifying the equipment, shortening the process, improving labor productivity and reducing production cost. The design of the structure and specifications of the fabric, and the process parameters of the garment preparation process, the weaving process, and the dyeing and finishing process. Determine the physical index of the grey fabric again, calculate the yarn volume and cost, and finally formulate a detailed production process.


With the development of various knitted sweaters, the product design should be carefully studied. The structure, color and style of the fabric should be combined according to different consumption objects. There are many kinds of fabrics in the fabric. In the garment making process, the reverse side can be used and the cross is made straight; the 6L color has contrast color and harmonious color. In the design process, if the sweater is woven against the mixed yarn, the brushing process is not only improved, but also soft and warm. The same raw materials improve the design and can also change the characteristics of the finished product.

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